ESD Flooring

When referring to an “ESD Protected Area” or “EPA”, a lot of people imagine rooms or even whole factory floors with numerous workstations. This very common misconception leads to nervousness and even fear when it comes to implementing an ESD Control Program. There is a concern regarding the cost and time implications when establishing an EPA. However, most often, a simple ESD workstation is completely sufficient to fulfill a company’s needs to protect their ESD sensitive products. Today’s post will provide a step-by-step guide on:

  • How to create an EPA at an existing workstation,
  • What ESD control products are required
  • How to correctly set up ESD control products

What is an “ESD Protected Area” or “EPA”?

An EPA is an area that has been established to effectively control Electrostatic Discharge (ESD) and its purpose is therefore to avoid all problems resulting from ESD damage, e.g. catastrophic failures or latent defects. It is a defined space within which all surfaces, objects, people and ESD Sensitive Devices (ESDs) are kept at the same electrical potential. This is achieved by simply using only ‘groundable’ materials for covering of surfaces and for the manufacture of containers and tools. All surfaces, products and people are grounded to Ground.

What is Grounding?

Grounding means linking, usually through a resistance of between 1 and 10 megohms. Movable items (such as containers and tools) are grounded by virtue of lying on a grounded surface or being held by a grounded person. Everything that does not readily dissipate a charge must be excluded from the EPA.

How big does an EPA need to be?

An EPA can be just one workstation, or it could be a room containing several different workstations. “The definition of an EPA depends somewhat on the user environment. An EPA may be a permanent workstation within a room or an entire factory floor encompassing thousands of workstations. An EPA may also be portable as used in a field service situation.” [Handbook ESD TR20.20-2016 Clause 9.0 ESD Protected Areas]

What is needed to convert a Workstation into an EPA?

Creating an EPA at an existing workstation does not need to be complicated or expensive. There are just a few things that are required:

Workstation-Setup.png

1. Wrist Strap

Wrist straps are the most common personnel grounding devices and are used to link people to ground. They are required if the operator is sitting. A wrist strap is made up of two components:

  • A wristband that is worn comfortably around the wrist and
  • A coiled cord that connects the band to Ground or a Wrist Strap Grounding System as explained in #4.

2. Wrist Strap Grounding System

These have been designed to be installed underneath bench tops where they are easily accessible to operators and where they are unlikely to be knocked and damaged or hinder the operator. The grounding cord of the Grounding System needs to be connected to a suitable Ground.

3.Worksurface Mat

ESD protective worksurfaces aid in the prevention of damage to ESD sensitive items (ESDS) and assemblies from electrostatic discharge.

ESD worksurfaces, such as mats, are typically an integral part of the ESD workstation, particularly in areas where hand assembly occurs. The purpose of the ESD worksurface is two-fold:

  • To provide a surface with little to no charge on it.
  • To provide a surface that will remove ElectroStatic charges from conductors (including ESDs) that are placed on the surface.

4. Worksurface Mat Grounding Cord

An ESD worksurface needs to be grounded using a ground cord. A ground wire from the surface should connect to Ground. Best practice is that ground connections use firm fitting connecting devices such as metallic crimps, snaps and banana plugs to connect to designated ground points. The use of alligator clips is not recommended.

Where sitting personnel will be grounded via a wrist strap, this method is not feasible for operators moving around in an ESD Protected Area. In those situations, a flooring / footwear system is required.

5. Foot Grounders

Foot grounders are designed to reliably contact grounded ESD flooring and provide a continuous path-to-ground by removing electrostatic charges from personnel. They are easy to install and can be used on standard shoes by placing the grounding tab in the shoe under the foot.

Foot grounders must be worn on both feet to maintain the integrity of the body-to-ground connection Wearing a foot grounder on each foot ensures contact with Ground via the ESD floor even when one foot is lifted off the floor.

6. Floor Mat

Floor matting is an essential component in the flooring / footwear system when grounding moving or standing personnel. The path to Ground from operators via heel grounders to Ground is maintained by using dissipative or conductive flooring.

Floor mats don’t just ground personnel; they are also used to ground ESD control items (e.g. mobile carts or workstations).

7. Floor Mat Grounding Cord

Just like worksurface matting, floor matting needs to be connected to Ground. This ensures that any charges on the operator are dissipated through their heel grounders and the floor matting to Ground. A floor mat grounding cord is used to link the floor mat to Ground.

Alternatively, matting can be grounded via a strip of copper foil.

 

Installing an ESD Workstation

To install the ESD workstation, it is necessary to ground the worksurface and operator with the following steps:

1. Working-Surface-Mat.png Lay the worksurface mat flat on the workbench with the stud(s) facing upwards.
2. Working-Surface-Mat-Grounding-Cord.png Connect the worksurface mat grounding cord to the worksurface mat.
3. Wrist-Strap-Ground.png Connect the other end of the worksurface mat grounding cord to Ground.
4. Wristband.png Place the wristband on the wrist.
5. Coiled-Cord.png Connect the coiled cord to the wristband.
6. Grounding-System.png Attach the Wrist Strap Grounding System to the bench. Remember that it needs to be connected to a suitable Ground.
7. Wrist-Strap-Grounding-System.png Connect the other end of the coiled cord to the Wrist Strap Grounding System and verify personnel is properly grounded.

If your operators are standing or mobile and grounding via a wrist strap is not feasible, ground the worksurface, and the ESD flooring:

1. Working-Surface-Mat-Grounding-Cord.png Ground the worksurface mat by following steps #1 to #4 above
2. Floor-Mat.png Lay the floor mat flat on the floor with the stud(s) facing upwards.
3. Floor-Mat-Grounding-Cord.png Connect the floor mat grounding cord to the floor mat.
4. Wrist-Strap-Ground.png Connect the other end of the floor mat grounding cord to Ground.
5. Foot-Grounders.png Place the foot grounders on the feet and verify personnel is properly grounded.

 

Conclusion

An EPA can be created at an existing workstation in a facility. To establish an EPA it is important to:

  • Ground all conductors (including people),
  • Remove all insulators (or substituting with ESD protective versions) or
  • Neutralize process essential insulators with an ionizer.

With a few simple steps, you can convert your existing workstation into an ESD workstation. You will need:

  • Worksurface Mat
  • Worksurface Mat Grounding Cord
  • Wrist Strap
  • Wrist Strap Grounding System

Optional:

  • Foot Grounders
  • Floor Mat
  • Floor Mat Grounding Cord

We hope this article has introduced the basics of an ESD Protected Area (EPA), and the steps needed to create an ESD Workstation.

For more information on how to get your ESD control program off the ground, Request a free ESD/EOS Assessment at your facility by one of our knowledgeable local representatives to evaluate your ESD program and answer any ESD questions!

Static discharges can be noticed when you touch an object of different electrical potential such as a door knob, and a bolt of electricity flows from your charged body to the door knob. This flow of electricity is actually a result of the stored static charge that is being rapidly transferred to the knob. This discharge that can be felt as well as seen, is commonly referred to as an electrostatic discharge, or “ESD”.

The generated static charges are a potentially costly occurrence for office and factory employers. You will learn in today’s post how they can easily be controlled with different types of floor material.

 

Static Charge Generation from Flooring

When a person walks across a floor, a triboelectric charge builds up in the body due to the friction between the shoes and floor material. The simple separation of two surfaces (such as a person walking across a floor with soles contracting and separating from the floor) can cause a transfer of electrons resulting in one surface being positively and the other one negatively charged, resulting in static charges.

walkingacrosscarpet.png
Generating Charges by walking across carpet

It is not necessarily the static charge generated in the body that does the damage as much as it is the difference in potential that creates an electrostatic discharge.

 

The Problem with ESD (Electrostatic Discharge)

The generation of a static charge can pose quite a problem for environments that contain sensitive equipment or components that are vulnerable to static damage, such as electronics manufacturing, repair facilities and medical facilities – including computer rooms and clean rooms.

Controlling the damage and costs caused by ESD is usually the main concern that drives a company to implement a static control program. The costs involved with static damage not only include the immediate cost of the damaged component, but the contributing cost of diagnostic, repair and labor that is needed to replace or fix the component. In many cases the labor involved can far exceed the component cost.

 

ESD Flooring Materials

There are several options available on the market ranging from coatings (floor finish or paint) to coverings (vinyl or rubber). The choice of material depends on the mechanical and optical properties required as well as the available budget.

In general, floor coverings will last longer (10 years or more) than a floor coating. They are more durable and have a specific resistance to ground that remains constant over time.

esd-floor-coverings.jpg
Types of Floor Coverings – click here for more information

Coatings are easier to apply and repair and their initial cost is considerably lower. Coatings are usually applied to existing floors and often serve to convert a conventional floor into an ESD floor. However, regular maintenance is required as coatings will lose their ESD properties over time.

 

ESD Floor Coatings

  • Topical Antistat:
    Conventional carpets can be treated with a Topical Antistat or other treatment. It is required that the treatment be replenished on the carpet as it wears away due to foot traffic.
    ESD carpet is available but proper maintenance is very important.
  • ESD Floor Finish:
    Existing hard surfaces (e.g. concrete, sealed or painted wood, linoleum, asphalt) can be treated with ESD Floor Finish to eliminate the need for ESD control flooring. Repeat applications are required periodically to keep ESD properties within specification.
  • ESD Paint:
    Paint is ideal for providing a cost effective static-free environment and is very effective as a

static control floor coating for electronics manufacturing, assembly and storage. It controls dissipation of static electricity and provides path to ground.

ESD Floor Coverings:

Floor coverings will have either “conductive” or “dissipative” electrical properties.

  • Conductive materials have a resistance to ground (RG) of greater than 1 x 103 ohms but less than 1 x 105
  • Dissipative materials have a resistance to ground (RG) of greater than 1 x 105 ohms but less than 1 x 1012

It is recommended to use conductive flooring material; S20.20 requires ESD flooring to be less than 1 x 109 ohms (RG). The same standard requires a person/footwear/flooring to be less than 3.5 x 107 ohms (resistance in series of operator plus footwear plus floor). Remember that floors get dirty which can raise floor resistance. Therefore, it is good to start off with a floor that is conductive (less than 1 x 106 ohms). So even if the resistance increases, you’re within the required limits of the ESD Standard.

  • ESD Carpet:
    ESD control carpets are made with static dissipative yarn and only require that the yarn be kept clean and free of insulative dirt, dust and spray cleaners.
  • ESD Matting:
    Types of matting range from vinyl to rubber and anti-fatigue matting.
    Vinyl (e.g. SCS 8200 Series) is generally cheaper and provides high resistance to many chemicals. Rubber (e.g. SCS CONDFM Series) on the other hand is more durable and can withstand extreme hot and cold temperatures. Anti-fatigue matting (AFM Series) is designed to provide comfort for personnel that must stand or walk for long periods.

 

Considerations when Using Flooring Materials

1. Grounding

ANSI/ESD S20.20 requires that all conductors in an ESD protected area, including personnel, must be grounded. This includes ESD flooring. The ESD ground must be tied directly to and at the same potential as the building or “green wire” equipment ground. The SCS floor mat ground cord FGC151M is just one option for grounding floor matting.

2. Periodic Verification

All ESD control items (including ESD flooring) have to be tested:

  • Prior to installation to qualify product for listing in user’s ESD control plan.
  • During initial installation.
  • For periodic checks of installed products as part of ANSI/ESD S20.20 clause 7.4 Compliance verification plan.
SRMeter2_use.jpg
Measuring Surface Resistance of ESD Floor Matting – click here for more information

A surface resistance meter (e.g. SCS SRMETER2) can be used to verify compliance of the ESD floor with the ESD standard.

3. Person/Footwear/Flooring System

ESD flooring does not ensure protection from ESD damage unless operators walking across the ESD floor wear ESD footwear, either ESD shoes or ESD foot grounders.

ESD foot grounders are designed to reliably contact grounded ESD flooring and provide a continuous path-to-ground by removing electrostatic charges from personnel. They are easy to install and can be used on standard shoes by placing the grounding tab in the shoe under the foot.
Foot grounders must be worn on both feet to maintain the integrity of the body-to-ground connection Wearing a foot grounder on each foot ensures contact with ground via the ESD floor even when one foot is lifted off the floor. This will more reliably remove static charges generated by human movement.

SCS offers a number of different foot grounder types for your requirements.

 

Conclusion

Static charges can easily be controlled with different types of floor material which vary in their properties, cost and durability. The best static control systems are not only the ones that protect sensitive components and equipment but are: A) at hand and readily available, B) easily maintained. Floor coverings are long lasting and maintain their ESD properties over time, while existing floors can be economically converted for use in an ESD control program using various types of coatings.

Remember that all ESD control items such as flooring, personnel grounding and specialty equipment should be grounded and tested periodically to verify all components are within specification.

Not sure which ESD flooring is right for you? Request a free ESD/EOS Assessment at your facility by one of our knowledgeable local representatives to evaluate your ESD program and answer any ESD questions!