With electronic components getting smaller and more sensitive, it’s important to make sure they are protected from ESD events like static discharge. Per ANSI/ESD S20.20, “Protective packaging is required to store, transport, and protect ESDS electronic items during all phases of production.” Per the new 2018 requirements for ANSI/ESD S541, the shielding requirement was changed that remaining discharge for the bags should be less than 20 nanojules.
One of the more common used bags is a low charging Pink Poly bag. These bags are made from a tinted polyethylene material with an antistatic coating that can wear away. This turns the bag insulative over time, making it noncompliant to ANSI/ESD S541 recommendations. They also lack discharge shielding protection which makes components within the bag susceptible to ESD event damage. Metallized Shielding bags are constructed from a metalized polyester film and a low charging polyethylene laminate. This provides the bags with a shielding layer that creates a Faraday cage protecting the ESD sensitive components within the bag from possible ESD event damage. The low charging inner layer and outer layer of the bag prevent tribocharging from occurring, minimizing the build up of ESD charges when handling components.
Watch this video on Pink Poly vs Static Shielding Bag Testing and learn why Metallized Static Shielding Bags are the best packaging solution offering full protection against ESD events.
Have you been questioned by your quality manager about shelf life on ESD bags? Maybe it’s an internal quality procedure that is being written and you would like to know where the manufacturer stands on the shelf life of ESD packaging. Well today we will address the topic of ESD Static Control bag storage and the expected shelf life.
There are many ways to manufacture an ESD shielding bag with low charging properties on the inner and outer layers. This is the first factor to consider so I will address only the items that I convert here at SCS. In our process, I achieve shielding values via a buried metal layer. The metal layer is laminated between two layers of polyethylene. This process makes a very robust and long- lasting product in terms of shielding values as per ANSI/ESD S541-2018, the electronic industry’s most recognized standard for ESD packaging. Still the metal layer is exposed to oxidization if not stored properly and subject to extreme climate or moisture.
To achieve the outer and inner low-charging properties, I use a topical anti-stat solution. This provides the outer and inner resistance readings of >/= 1 x 10^4 to < 1 x 10^11 ohms as called out in ANSI/ESD S541-2018 packaging standard. This property is the most vulnerable to change and should be tested frequently.
How does all this pertain to shelf-life you ask? SCS provides a Static Control Bag Storage document with a 1 year warranty from the date of purchase. I have witnessed SCS ESD bags stored in a controlled climate, well-ventilated area that have maintained passing surface resistance results after 5 yrs. on the shelf. Some customers have relied on our Moisture Barrier products to archive various critical products for as long as 20 yrs. They found through extensive testing that SCS had the highest quality and most repeatable results to trust with their archived product.
End users cannot always provide a climate and humidity-controlled atmosphere for our raw material, so it is recommended that you test your bags periodically per the S541 standard and dispose of any materials that are found to be questionable. As a best practice, you can log your products by purchase date or lot number and create an annual spot check audit to assure that your bags are still in compliance. Using a FIFO First In First Out process is critical in keeping your inventory fresh. You can imagine that there are 1000’s of variations to consider when we discuss shelf life. Heat, storage rack conditions, travel method and local climate to name a few, so the points to take away are this:
Hot, Cold, sunlight, moisture
Add controls when possible
In a controlled environment, SCS ESD bags have seen 5 yrs. of proven shelf life.
Follow the FIFO process as a best practice for inventory.
SCS warranties the product for a period of 1 year from the date of purchase. You need to audit annually or prior to use as a best practice and assure that your devices are getting the best protection.
If the bags are questionable, recycle the product at your local recycler and order and new lot from SCS – Static Control Solutions.
Thank you, Kevin Cleary ESD Packaging Specialist – Sales Direct Line: (919) 903-1724
SCS is excited to announce a brand new video series discussing real-life ESD problems and solutions. This is a great educational resource for anybody new to ESD or just wanting to learn more about best practices.
Each episode will focus on one issue commonly found in an ESD Protected Area – at the same time we will present solutions so you know how to tackle the problem should you ever face it in your own factory.
A new episode will be published each week so make sure you subscribe to our YouTube channel to get notified when a new video is available. Episodes 1 and 2 are now live so don’t waste a second longer and catch-up now:
ElectroStatic Discharge (ESD) can pose danger to a Printed Circuit Board (PCB). A standard bare PCB (meaning that it has no semiconductor components installed) should not be susceptible to ESD damage, however as soon as you add electronic (semiconductor) devices, it becomes susceptible according to each of the individual’s susceptibility.
While ESD damage can post a danger, there is another risk factor many operators forget: moisture.
Today’s blog post is going to address both risks and will explain how you can protect your PCBs from both when storing them.
The problem with moisture
If you have been following along with our blogs, you will be well aware of the problems ESD damage can cause.
Moisture, on the other hand, may be a new issue to you. Surface Mounted Devices (SMDs), for example, absorb moisture and then during solder re-flow operations, the rapid rise in temperature causes the moisture to expand and the delaminating of internal package interfaces, also known as “pop corning.” The result is either a circuit board assembly that will fail testing or can prematurely fail in the field.
All PCBs should be stored in a moisture barrier bag (MBB) that is vacuum sealed. In addition to the bags, Desiccant Packs and Humidity Indicator Cards must be used for proper moisture protection. This ‘package’ is also known as a dry package.
Most manufacturers of the Moisture Sensitive Devices (MSD) will dictate how their product should be stored, shipped, etc. However, the IPC/JEDEC J-STD-033B standard describes the standardized levels of floor life exposure for moisture/reflow-sensitive SMD packages along with the handling, packing and shipping requirements necessary to avoid moisture/reflow-related failures.
The ESD Handbook ESD TR20.20 mentions the importance of moisture barrier bags in section 184.108.40.206.2 Temperature: “While only specialized materials and structures can control the interior temperature of a package, it is important to take possible temperature exposure into account when shipping electronic parts. It is particularly important to consider what happens to the interior of a package if the environment has high humidity. If the temperature varies across the dew point of the established interior environment of the package, condensation may occur. The interior of a package should either contain desiccant or the air should be evacuated from the package during the sealing process. The package itself should have a low WVTR.”
Components of a dry package
A dry package has four parts:
Moisture Barrier Bag (MBB)
Humidity Indicator Card (HIC)
Moisture Sensitive Label (MSL)
Moisture Barrier Bags (MBB) work by enclosing a device with a metal or plastic shield that keep moisture vapor from getting inside the bag. They have specialized layers of film that control the Moisture Vapor Transfer Rate (MVTR). The bag also provides static shielding protection.
Desiccant is a drying agent which is packaged inside a porous pouch so that the moisture can get through the pouch and be absorb by the desiccant. Desiccant absorbs moisture vapor (humidity) from the air left inside the barrier bag after it has been sealed. Moisture that penetrates the bag will also be absorbed. Desiccant remains dry to the touch even when it is fully saturated with moisture vapor.
The recommended amount of desiccant depends on the interior surface area of the bag to be used. Use this desiccant calculator to determine the minimum amounts of desiccant to be used with Moisture Barrier Bags.
Humidity Indicator Cards (HICs) are printed with moisture sensitive spots which respond to various levels of humidity with a visible color change from blue to pink. The humidity inside barrier bags can be monitored by the HIC inside. Examining the card when you open the bag will indicate the humidity level the components are experiencing so the user can determine if baking the devices is required.
The Moisture Sensitive Level (MSL) label tells you how long the devices can stay outside the bag before they should be soldered onto the board. This label is applied to the outside of the bag. If the “level” box is blank, look on the barcode label nearby.
5 Steps to Create a Dry Package
Now that we know the risks moisture poses to ESD components, follow these 5 steps to create a secure, dry package which will protect your PCBs against ElectroStatic Discharge and moisture:
Place the desiccant and HIC onto the tray stack. Trays carry the devices. Remember to store desiccant in an air tight container until it used.
Place the MSL label on the bag and note the proper level on the label.
Place the tray stack (with desiccant and HIC) into the moisture barrier bag.
Using a vacuum sealer, remove some of the air from the bag, and heat seal the bag closed. It is not good to take all the air out of the bag. Only slight evaluation is needed to allow the bag to fit inside a box.
Now your devices are safe from moisture and static.
With the steps taken above, your package should now be properly sealed from moisture and protected from ElectroStatic discharge.
Are your static and moisture sensitive components protected by your packaging? Learn how to minimize potential product failures by protecting your products from Electrostatic Discharge (ESD) and moisture during the manufacture, transportation, and storage process.
The Faraday Cage created when using these bags protects contents from ESD Damage.
Specialized layers of film controlling the Moisture Vapor Transfer Rate (MVTR) also protect contents from moisture.
“Desiccant” and “humidity indicator cards” must be used for proper moisture protection.
But what exactly are “desiccant” and “humidity indicator cards” and how are they used? These are the questions we will clarify in today’s blog post.
What is desiccant?
Desiccant is a drying agent that absorbs moisture from its surrounding area. Desiccant will stay dry to the touch even when it is fully saturated with moisture.
In a Moisture Barrier Bag it is used to ‘soak up’ moisture from the air inside the bag AFTER it has been sealed. Any moisture that gets through the bag from the outside will also be absorbed.
How is desiccant purchased?
Desiccant is available as a “unit” or fractional “unit”. A unit of desiccant absorbs a specific amount of moisture. One unit of desiccant weighs about 28g.
How is desiccant packaged?
Desiccant is packed in small sealed pouches made from a white plastic called “Tyvek” or brown “Kraft” paper. Tyvek pouches are very clean and Sulphur free. Kraft pouches are economical.
Pouches of desiccant are placed into metal pails – this ensures the desiccant is kept dry during transport and storage.
How much desiccant do you need?
There are 2 different methods you can use:
Method 1 per MIL-P-116 Formula: Unit = 0.011 x bag area in square inches What you need: Bag area (2 times the surface area of your bag as there are 2 sides to a bag) Example: 10” x 20” MBB bag Apply formula: 0.011 x (10” x 20” x 2) = 4.4 rounded up to 4.5 units of desiccant
Method 2 per EIA 583 (allows you to tailor desiccant to your specific needs) Formula: Unit = 0.231 x Bag Area x Bag MVTR x Months divided by Moisture Capacity What you need: Bag area, Bag MVTR, Months of Storage, Maximum Interior Humidity (MIH), Moisture capacity table below:
Example: 10” x 20” bag with a 0.02 MVTR, a 12 month storage time and a MIH of 20% Apply formula: 0.231 x (10″ x 20″ x 2) x (0.02) x (12/4.8) = 4.62 rounded down to 4.5 units of desiccant
What is a humidity indicator card?
A humidity indicator card allows for quick visual inspection of the relative humidity levels within its surrounding area. They are printed with moisture sensitive spots which respond to various levels of humidity with a visible color change from blue to pink.
In a Moisture Barrier Bag they provide a low-cost method of verifying the effectiveness of the moisture barrier packaging. If you are using Moisture Barrier Bags, moisture will be an issue in your application so you’re obviously aiming for as little moisture as possible. However, if you happen to open your MBB and the humidity indicator card shows a relative humidity of 60%, you’ll know that the contents of your bag have been exposed to moisture and may not be safe for use anymore.
How are humidity indicator cards purchased?
Humidity indicator cards come in many shapes and forms. Some will show relative humidity from 10% – 60%; others from 5% to 15%. Depending on the sensitivity of your application to moisture, the correct type of card should be chosen.
Bear in mind that not all humidity indicator cards are reversible. Some cards will measure the relative humidity only once and then halt at that reading. These types of humidity indicator cards are NOT re-usable. This is important to know so make sure you check before purchasing!
How are humidity indicator cards packaged?
Humidity indicator cards are sold in containers. It is recommended that cards are stored in their original un-opened canister in a dry, well ventilated room with a reasonably consistent temperature of 20°C. Humidity indicator cards should not be stored in ultraviolet sunlight, moisture or heat.
How many humidity indicator cards do you need?
One humidity indicator card per MBB is needed for proper verification of relative humidity.
Moisture Barrier Bags, desiccant and humidity indicator cards all play a very unique and important role when protecting ESD sensitive devices from moisture.
They should always be used together to ensure maximum protection. However, remember that all three tools need to be used correctly as otherwise all your efforts have been in vain. And don’t forget: your Moisture Barrier Bag must be heat sealed with a vacuum sealer to eliminate the amount of “moisture laden air” within the package.
In a previous post we learnt how to select the correct ESD bag for your application, we want to focus on the next step: how to correctly use your ESD bag. We’ll use shielding bags as an example as they are the most commonly used ESD bags. However, the below can be applied to all types of ESD bags.
There are a few “dos and do-nots” you should keep in mind to ensure you get the most from your ESD bags. Nothing is worse than investing in all the right equipment and then using it incorrectly rendering all your efforts void. So, on that note, we have comprised a list of 5 tips for you on how to most efficiently use your shielding bags.
5 Tips On Efficient Use of Shielding Bags With ESD Sensitive Items:
1. Enclose Your ESD Sensitive Item with a Shielding Bag
Shielding bags should be large enough to enclose the entire product within. The shielding bag should be closed with a label or tape. Alternatively, you can use a zipper-style shielding bag. Following this advice ensures a continuous Faraday Cage is created which provides electrostatic shielding. This is the only way to ensure ESD sensitive devices placed inside the shielding bag are protected. If you are unfamiliar with the term “Faraday Cage”, scroll to the bottom of this page – we’ve included a more detailed explanation at the end of the post.
Please do not staple your shielding bag. The staple punctures the shielding layers and will provide a conductive path from the outside of the shielding bag to the inside. Charges outside the shielding bag could potentially charge or discharge to ESD sensitive components inside the shielding bag.
If you’re unsure as to what the correct size is for your application, catch-up on this post which will provide all the required information.
2. Remove Charges from Shielding Bags
When receiving an ESD sensitive device enclosed in a shielding bag, make sure you place the closed shielding bag on an ESD worksurface before removing the product. This will eliminate any charge that might have accumulated on the surface of the shielding bag.
3. Do Not Overuse Shielding Bags
Re-using shielding bags is acceptable as long as there is no damage to the shielding layer. Shielding bags with holes, tears or excessive wrinkles should be discarded.
4. Shielding Bags Are Not A Working Surface
Do not use a shielding bag as an ESD worksurface. Although a shielding bag is safe to use around ESD susceptible products, it is not intended to be a worksurface for product. When working on ESD sensitive devices, do so using ESD worksurfaces that are grounded correctly.
5. A Shielding Bag Is Not A “Potholder” Or “Glove”
Do not use a shielding bag as an “ESD potholder” or “ESD glove”. This type of use offers no ESD protection to the product.
If you need to handle ESD sensitive devices, make sure you are properly grounded using wrist straps or heel grounders.
Some of you may have read through this post and have stumbled across the term “Faraday Cage” as you have not come across it before. We’ve also mentioned it before when talking about storing and transporting ESD sensitive items. However, we’ve never actually explained what a Faraday Cage is – so let’s rectify that!
What Is A “Faraday Cage” Or “Faraday Shield”?
A Faraday Cage or Faraday shield is an enclosure formed by conducting material or by a mesh of conductive material. Such an enclosure blocks external static and non-static electric fields. Faraday Cages are named after the English scientist Michael Faraday, who invented them in 1836.
What Is An Example of Faraday Cage Effect?
An impressive demonstration of the Faraday Cage effect is that of an aircraft being struck by lightning. This happens frequently but does not harm the plane or passengers. The metal body of the aircraft protects the interior. For the same reason, a car may be a safe place during a thunderstorm.
How Is A Faraday Cage Effect Used In ESD Protection?
In ESD Protection, the Faraday Cage effect causes charges to be conducted around the outside surface of the conductor. Since similar charges repel, charges will rest on the exterior and ESD sensitive items on the inside will be ‘safe’.
Examples of ESD control products that provide a Faraday Cage or shielding include Metal-In and Metal-Out Shielding bags.
When Is ESD Shielding Packaging Used?
ESD shielding packaging is to be used particularly when transporting or storing ESD sensitive items outside an ESD Protected Area.
ESD Packaging Standards For Outside An EPA
Per Packaging Standard ANSI/ESD S541 clause 6.2 Outside an EPA “Transportation of sensitive products outside of an EPA shall require packaging that provides:
Low charge generation.
Dissipative or conductive materials for intimate contact.
A structure that provides electrostatic discharge shielding.“
Additional ESD Definitions
Other helpful ESD related definitions from the ESD Association Glossary ESD ADV1.0 include:
Faraday Cage: “A conductive enclosure that attenuates a stationary electrostatic field.” Electrostatic discharge (ESD) shield: “A barrier or enclosure that limits the passage of current and attenuates an electromagnetic field resulting from an electrostatic discharge.” Electrostatic shield: “A barrier or enclosure that limits the penetration of an electrostatic field.”
So, hopefully we’ve clarified a few things today when it comes to the “shielding” property by explaining the phenomenon of the “Faraday Cage”. Don’t forget to implement our tips when it comes to using your ESD bags!
Last time, we discussed the storage requirements of ESD sensitive items. Today we want to focus on the overall selection process for ESD bags: from choosing the correct type of material all the way through to determining the right size for your application. Sounds complicated? Honestly – it’s not and once you have the right tools (you’re welcome!), you’ll be an expert in no time. So, let’s go!
Choose the correct material for your ESD bag Before you get started, you need to be clear about the purpose of your ESD bag and the environment it’s being used in. Make sure you have the answers to the following questions:
What do you intend to put inside the ESD bag? ESD sensitive items? Non-ESD sensitive items?
Is moisture an issue you need to consider?
Do you need your ESD bags to be self-sealable? Or will you be using ESD tape/labels to close your bags?
Are the items inside your ESD bag sensitive to physical damage?
Are the items you’re storing in your ESD bag particularly sharp which could potentially damage the material?
Will the ESD bags (and obviously the items inside) be stored on a grounded shelf inside an EPA or are they being transported outside of an EPA, as well?
Once you have answers to ALL of the above questions, you can move on to the below selection chart and choose the right material for your application.
ESD sensitive items
MBB – High Barrier
MBB – Low Barrier
Only if used on a grounded surface
Inside only if used with ESD sensitive items
A few more details on the different types of materials listed in the above chart:
Metal-In Shielding Bags ESD bags which protect ESD sensitive items. The ESD shielding limits energy penetration from electrostatic charges and discharge. The dissipative outer layer dampens any discharge and therefore reduces damaging electrostatic events. They offer good see-through clarity. Available with and without dissipative zipper.
Metal-Out Shielding Bags Integral antistatic and low tribocharging bags which will not electrostatically charge contents during movement. Bags have a protective coated aluminum metal outer layer of laminated film; this promotes a more rapid discharge of static fields creating the event which the metal layer then attenuates. If RF field sensitivity is an issue, metal-out bags may be unsuitable. The rapid discharge to the highly conductive outer layer can create a higher radiated field which in return can cause issues for objects inside or near the bag. Available with and without dissipative zipper.
Moisture Barrier Bags (MBB) – Low Barrier Offers ESD and moisture protection and can be used to pack SMD reels or trays. Available with and without dissipative zipper (except Dri-Shield® 2700).
Moisture Barrier Bags (MBB) – High Barrier Offer ESD and moisture protection and are ideal for applications where high moisture protection or conformance to IPC/JEDEC J-STD-033 is required. Available with and without dissipative zipper (except Dri-Shield® 3000).
These bags combine the “Faraday Cage” and mechanical protection. They shield about twice as well as normal shielding bags of equivalent size. Bubble cushion layer provides heavy-duty protection that absorbs impact and prevents product damage.
Conductive Black Bags
Black conductive film is made of virgin low density materials with black conductive compound to achieve high toughness and strength. This is commonly used for material handling, shipping and storage.
Calculating the correct size for your ESD bag Once you have selected the correct type of material, it’s time to choose the right size for your ESD bag. There are different ways to determine this based on the type of material you use:
Shielding and Black Conductive Bags: A. Bag Width = Item’s Thickness + Item’s Width + 25mm
B. Bag Length = Item’s Thickness + Item’s Length + 50mm
Moisture Barrier Bags (MBB): A. Bag Width = Item’s Thickness + Item’s Width + 25mm
B. Bag Length = Item’s Thickness + Item’s Length + 76mm
Cushioned Bags: A. Bag Width = Item’s Thickness + Item’s Width + 76mm
B. Bag Length = Item’s Thickness + Item’s Length + 76mm
Bonus Tip: Measuring a bag It might seem obvious to some of you but given that we do get these types of queries on a regular basis, we thought this would be a good opportunity to include. Imagine you already have ESD bags that you use in your company. Someone has just taken the last one off the shelf and you need to order some more. How do you know what size ESD bag you have in front of you so you can place a new purchase order? No worries – we have the answer:
A. The width is measured from inside seam to inside seam. This is also your opening.
B. The length is measured from the top of the opening to the bottom of the bag.
Bonus Tip 2: Remember your ESDS items Outside an ESD protected area, the objective of ESD protective packaging is to prevent a direct electrostatic discharge to the ESD sensitive item contained within and allow for dissipation of charge from the exterior surface. In addition, the packaging should minimize charging of the ESD sensitive item in response to an external electrostatic field and triboelectrification. If the user does not know the sensitivity of the items being used, we would always recommend static shielding packaging to be on the safe side.