ElectroStatic Discharge (ESD) can pose danger to a Printed Circuit Board (PCB). A standard bare PCB (meaning that it has no semiconductor components installed) should not be susceptible to ESD damage, however as soon as you add electronic (semiconductor) devices, it becomes susceptible according to each of the individual’s susceptibility.
While ESD damage can post a danger, there is another risk factor many operators forget: moisture.
Today’s blog post is going to address both risks and will explain how you can protect your PCBs from both when storing them.
The problem with moisture
If you have been following along with our blogs, you will be well aware of the problems ESD damage can cause.
Moisture, on the other hand, may be a new issue to you. Surface Mounted Devices (SMDs), for example, absorb moisture and then during solder re-flow operations, the rapid rise in temperature causes the moisture to expand and the delaminating of internal package interfaces, also known as “pop corning.” The result is either a circuit board assembly that will fail testing or can prematurely fail in the field.
All PCBs should be stored in a moisture barrier bag (MBB) that is vacuum sealed. In addition to the bags, Desiccant Packs and Humidity Indicator Cards must be used for proper moisture protection. This ‘package’ is also known as a dry package.
Most manufacturers of the Moisture Sensitive Devices (MSD) will dictate how their product should be stored, shipped, etc. However, the IPC/JEDEC J-STD-033B standard describes the standardized levels of floor life exposure for moisture/reflow-sensitive SMD packages along with the handling, packing and shipping requirements necessary to avoid moisture/reflow-related failures.
The ESD Handbook ESD TR20.20 mentions the importance of moisture barrier bags in section 184.108.40.206.2 Temperature: “While only specialized materials and structures can control the interior temperature of a package, it is important to take possible temperature exposure into account when shipping electronic parts. It is particularly important to consider what happens to the interior of a package if the environment has high humidity. If the temperature varies across the dew point of the established interior environment of the package, condensation may occur. The interior of a package should either contain desiccant or the air should be evacuated from the package during the sealing process. The package itself should have a low WVTR.”
Components of a dry package
A dry package has four parts:
Moisture Barrier Bag (MBB)
Humidity Indicator Card (HIC)
Moisture Sensitive Label (MSL)
Moisture Barrier Bags (MBB) work by enclosing a device with a metal or plastic shield that keep moisture vapor from getting inside the bag. They have specialized layers of film that control the Moisture Vapor Transfer Rate (MVTR). The bag also provides static shielding protection.
Desiccant is a drying agent which is packaged inside a porous pouch so that the moisture can get through the pouch and be absorb by the desiccant. Desiccant absorbs moisture vapor (humidity) from the air left inside the barrier bag after it has been sealed. Moisture that penetrates the bag will also be absorbed. Desiccant remains dry to the touch even when it is fully saturated with moisture vapor.
The recommended amount of desiccant depends on the interior surface area of the bag to be used. Use this desiccant calculator to determine the minimum amounts of desiccant to be used with Moisture Barrier Bags.
Humidity Indicator Cards (HICs) are printed with moisture sensitive spots which respond to various levels of humidity with a visible color change from blue to pink. The humidity inside barrier bags can be monitored by the HIC inside. Examining the card when you open the bag will indicate the humidity level the components are experiencing so the user can determine if baking the devices is required.
The Moisture Sensitive Level (MSL) label tells you how long the devices can stay outside the bag before they should be soldered onto the board. This label is applied to the outside of the bag. If the “level” box is blank, look on the barcode label nearby.
5 Steps to Create a Dry Package
Now that we know the risks moisture poses to ESD components, follow these 5 steps to create a secure, dry package which will protect your PCBs against ElectroStatic Discharge and moisture:
Place the desiccant and HIC onto the tray stack. Trays carry the devices. Remember to store desiccant in an air tight container until it used.
Place the MSL label on the bag and note the proper level on the label.
Place the tray stack (with desiccant and HIC) into the moisture barrier bag.
Using a vacuum sealer, remove some of the air from the bag, and heat seal the bag closed. It is not good to take all the air out of the bag. Only slight evaluation is needed to allow the bag to fit inside a box.
Now your devices are safe from moisture and static.
With the steps taken above, your package should now be properly sealed from moisture and protected from ElectroStatic discharge.